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Hide thumbs Also See for MID XRX:
- Setup instructions (14 pages) ,
- Assembly manual (25 pages)
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- Contents
- Table of Contents
- Bookmarks
Table of Contents
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Table of Contents
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Foreword
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Important Safety Information
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Afew Words about Safety
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Important Safety Information
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Safety Labels
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Are You Ready to Drive
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Is Your Vehicle Ready to Drive
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Safe Driving Precautions
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P.D.I
- Specifications
- Operation
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Engine Lubrication
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Spark Plug
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- Service Instructions
- Repair
- Maintenance Table
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Eletricity Principle Diagram
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- 1 Specifications
- 2 Operation
- 3 Service Instructions
- 4 Repair
- 5 Maintenance Table
- Download this manual
MINIMUM
RECOMMENDED
OPERATOR AGE: 13+
This operation manual is made for Go-kart models:
MID XRX
MID XRS
TBM80
GK80
MID GK-1
MID GK-2
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It does not conform to Federal Motor Vehicle Safety Standards, and in regards to operation
on public streets, roads or highways is illegal.
GK196
Table ofContents
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Table of Contents
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Summary of Contents for TrailMaster MID XRX
- Page 1 MINIMUM RECOMMENDED OPERATOR AGE: 13+ This operation manual is made for Go-kart models: MID XRX MID XRS TBM80 GK80 GK196 MID GK-1 MID GK-2 FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It does not conform to Federal Motor Vehicle Safety Standards, and in regards to operation on public streets, roads or highways is illegal.
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Page 5: Table Of Contents
CONLENTS OWNER S MANUAL Page 1.FOREWORD 2.AFEW WORDS ABOUT SAFETY 3.IMPORTANT SAFETY INFORMATION 4.SAFETY LABELS 5.ARE YOU READY TO DRIVE? 6.IS YOUR VEHICLE READY TO DRIVE? 7.SAFE DRIVING PRECAUTIONS 8.REAY TO DVIVE 9.P.D.I 10.SPECIFICATIONS 11.OPERATION 12.SERVICE INSTRUCTIONS 13.REPAIR 14.MAINTENANCE TABLE 15.ELETRICITY PRINCIPLE DIAGRAM PARTS MANUAL CRANKCASE ASSY... -
Page 6: Foreword
FOREWORD Thank you for purchasing our TrailMaster Go-kart MID. We hope you will enjoy it. Before you start to operate the TrailMaster Go-kart MID, please read through this Owner's Manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual can result in serious injuries or death. -
Page 7: Afew Words About Safety
It is not practical or possible to warn you about all hazards associated with operating or maintaining a TrailMaster Go-kart MID. You must use your own good judgment. You will find important safety information in a variety of forms, including: Safety Labels - On the TrailMaster Go-kart MID. -
Page 8: Important Safety Information
The Safety Information will provide you to take responsibility for your own safety and understand the challenges you can meet while driving. There is much that you can do to protect yourself while operating your TrailMaster Go- kart MID. You'll find many helpful recommendations throughout this manual. The ollowing are a few points we consider most important for safety protection. - Page 9 The operator of the TrailMaster Go-kart MID should never place their hands or other parts of their body near any moving part of the TrailMaster Go-kart MID. Failure to adhere to this warning will cause physical harm to your body.
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Page 10: Safety Labels
SAFETY L ABELS This section presents some of most important information and recommendations to help you driving your TrailMaster Go-kart MID more safely. Please take some time to read this section. TrailMaster Go-kart The safety labels should be considered as permanent parts of the becomes. -
Page 11: Are You Ready To Drive
Before each drive, you need to make sure that you and your Go-kart are ready to drive. To help you be prepared, this section discusses how to evaluate your driving readiness, what items you should check on your TrailMaster Go-kart MID, and which adjustments would be done for your comfort, convenience, and safety. -
Page 12: Is Your Vehicle Ready To Drive
Practice driving this TrailMaster Go-kart MID in a safe area to develop your skills. Do not drive on rough terrain until you get accustomed to the kart's controls, and feel comfortable with its size and weight. -
Page 13: Safe Driving Precautions
Off-Road Use Only Your kart and its tires are designed and manufactured for off-road use only, not for use on paved surfaces. Driving on paved surfaces can affect the TrailMaster Go-kart MID handling and control. WARNING Operating this kart on paved surfaces may seriously affect handling and control of the kart, and may cause the vehicle to go out of control. - Page 14 Always be especially cautious on these kinds of terrain. Do Not Perform Stunts You should always operate your TrailMaster Go-kart MID in a safe and reasonable manner. When driving, always keep all four wheels on the ground. WARNING Attempting wheelies, jumps, and other stunts increases the chance of an accident, including an overturn.
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Page 15: P.d.i
P.D.I. Install rear shocks and tighten the nuts. Install rod end, tie rod, tighten the castle nut and insert the cotter pin. Install ball head dust seals, align the ball head bolt, knuckle support to the square hole on the lower A-Arm. -
Page 16: Specifications
SPECIFICATIONS DIMENSIONS Overall Length 58.5 in.(1700mm) Overall Width 36 in.(1100mm) Overall Height 43 in.(1300mm) Wheelbase 41.7 in.(1230mm) Front Track 32 in.(930mm) Rear Track 28 in.(850mm) Ground Clearance 3.5 in.(70mm) ENGINE Type Single, Forced air-cooled, 4-Stroke Engine capacity 168cc Bore x Stroke 2.67in x 2.1in Displacement 196ml... - Page 17 SPECIFICATIONS CHASSIS Rear brake Disc brake Front tire 16 x 6-8 Rear tire 16 x 7-8 Front Suspension Independent Dual A-Arm Rear Suspension Swing Arm / Double Oil Damped Shock Restraint System Dual 4-point Harness TIRE PRESSURE Front 7~9psi Rear 7~9psi WEIGHT Net Weight 150Kg...
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Page 18: Operation
RPM (Warning: Do not crank starter more than 5 seconds at one time). Remark: the TrailMaster Go-kart MID basic version XRS has also variant model without electric start function. Only pull start. - Page 19 OPERATION B. Pre-Drive Inspection WARNING Perform this pre-drive inspection everyday before driving the vehicle. If not performed, serious damage to the vehicle or personal injury may result. Check the engine oil level is between the bottom of the dipstick and the mark.
- Page 20 OPERATION STEERING WHEEL HORN NUITS FUEL TANK CAP TANK COMP.FUEL Figure 2 Component locations...
- Page 21 The vehicle is designed for two people only. The combined maximum weight of the driver and the passenger should not exceed 180kg or 400lbs. (Remark: Different versions of TrailMaster Go-kart MID could have different seats design.) D. Seat Adjustment The seat should be securely fastened in the position which gives the operator best control of the foot pedals, steering wheel, and the engine stop button.
- Page 22 Practice in the kart in an open space at the beginning to learn how to start, turn and stop the kart. c. Drive slowly until you are familiar with the operation of the TrailMaster Go-kart MID. d. The turning radius of this kart is small and agile, so the centrifugal force is very high when turning at high speed.
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Page 23: Engine Lubrication
SERVICE INSTRUCTIONS A. Engine Lubrication You must change the oil in the crankcase after the first 5 hours of operating of your new engine (See Fig.6) and after every 10 hours of use thereafter. This will insure proper lubrication of the internal parts and prevent costly repairs due to excessive wear. - Page 24 Keep the engine clean of foreign objects, and be sure to check that the air intake fan is free of debris for proper cooling. E. Go-kart Lubrication Lubricate this TrailMaster Go-kart MID every 90 days of use. Lubrication should be done more often, if the kart is used everyday. F. Chain Lubrication To increase chain life it should be lubricated with a spray on type chain lubricant.
- Page 25 Figure 9 Shock adjustment H. Storage instruction In the event your TrailMaster Go-kart MID is not to be operated for period in excess of 30 days or at the end of each driving season prepare for storage as follows: a. Drain fuel tank and carburetor by allowing engine to run out of fuel, and use a fuel stabilizer.
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Page 26: Repair
REPAIR A. Front Wheel Replacement Do not disassemble the castle nuts when you replace the front wheels. It's only necessary to remove the 4 nuts to disassemble the wheel. (See Fig.10) Tighten the nuts after replacing the wheels. Figure 10 Replace the front wheel B. - Page 27 REPAIR C. Front Wheel Alignment a. The front wheels should be toe in from 1/8 to 1/4 inch. Measure the distance A and B between the centerline (CL) of the wheels to check for alignment. The proper toe in dimension A should be 1/8 -1/4 inch greater than dimension B.
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Page 28: Maintenance Table
MAINTENANCE TABLE... -
Page 29: Eletricity Principle Diagram
ELETRICITY PRINCIPLE DIAGRAM... - Page 30 ELETRICITY PRINCIPLE DIAGRAM...
This manual is also suitable for:
Mid xrsTbm80Gk80Gk196Mid gk-1Mid gk-2
